The overhead rail shot blasting machine is a kind of high productivity surface treatment machine. QGMA machinery through the principle and performance of the overhead rail shot blasting machine, combined with the status of customer and application in actual production. The overhead rail shot blasting machine design will achieve to reduce the production cost, reduce the maintenance time and improve the production working efficiency.
Based on the research on overhead rail shot blasting machine at home and abroad, combined with the working principle of the shot blasting machine, some performances of the shot blasting machine are analyzed, calculated and verified. According to the actual production situation, a three-dimensional model of the catenary shot blasting machine and the chamber body is established.
The computer is used as an auxiliary tool and appropriate engineering software is selected for simulation and analysis, and corresponding improvement schemes are proposed. At the same time, some auxiliary systems of the overhead rail shot blasting machine have been studied and checked and some parts have been improved. Investigated the source of noise in actual production and made improvements to the corresponding problems, optimizing the working environment of employees. The overhead rail shot blasting machine research lays a good foundation for future design innovations and further improves the performance of the shot blasting machine.
How to improve the performance of the overhead rail shot blasting machine?
- Study the working principle of the shot blasting turbines, analyze the cleaning and strengthening effects of the shot blasting turbines and calculate the theoretical data of the basic performance indicators of the shot blasting turbines.
- According to the actual production and processing overhead rail shot blasting machine, a three-dimensional model of its shot blasting turbines and chamber body is established to provide a basis for software analysis.
- Use the ADAMS simulation model to analyze the movement state of the abrasive, combine several theories of the abrasive analysis in the literature and select an appropriate method for software simulation. Considering the influence of air resistance, gravity, throwing angle and throwing distance, the impact process of the abrasive is analyzed and verified by calculation.
- Use ANSYS/LS-DYNA to analyze the guard plate in the blasting chamber, to get the corresponding stress diagram and maximum stress and improve the design scheme.
Nowadays, many customer chose to use the overhead rail shot blasting machine. That because this machine not only can use single, but also can working with the painting and curing oven as a production line. However, when we use the machine, it should be operated in strict accordance with the production standards. Otherwise it will not only cause damage to the equipment, but also cause physical injury to the operator.
What should be pay attention when operators use the overhead rail shot blasting machine?
- Do a good job of equipment inspection
Before using the overhead rail shot blasting machine, you must check whether the various parts can operate normally and whether they meet the normal working conditions. In the event of equipment failure, be sure to report for repair immediately.
- Operator must be protection
After ensuring that the overhead rail shot blasting machine has no faults and can be used normally, the operator must do his own protection work. This is the first step in safeguarding your own safety is not to ignore this work just because of a moment of laziness. Any workshop production has strict implementation standards, which is also out of the consideration of protecting the personal safety of all workers.